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Xc2003 Controller Manual -

Xc2003 Controller Manual -

The Atlas Copco Xc2003 is a rugged, intuitive controller used in mobile air compressors to manage pressure settings, engine parameters, and safety shutdowns. It features PACE technology, allowing users to change pressure settings at the touch of a button to match different applications like handheld tools (7 bar) or cable blowing (14 bar). Core Operations & Interface

The controller uses a standard button layout for navigation and adjustments:

Navigation: Use the Up, Down, Left, and Right arrows to move through menus. Action Buttons:

Enter (Center Button): Used to select settings or confirm changes.

Back (X Button): Returns you to the previous menu or main screen.

Diagnostic Button: Located on the left, used to view active alarms and faults.

Views: The screen cycles through Overview Icons, Measurements (counters/sensors), and Alarm Views. Key Procedures

Detailed documentation for these procedures can be found in the Xc2003 Big Book of Everything on Scribd. 1. Adjusting Pressure (PACE Technology)

To change between different pressure bands (e.g., Band 1 and Band 2): Xc2003 Controller Manual Overview | PDF - Scribd

XC2003 Controller Manual

1. Product Overview

The XC2003 is a high-performance programmable logic controller (PLC) designed for industrial automation and process control. Featuring a compact design, high-speed processing capabilities, and robust communication options, the XC2003 is suitable for a wide range of applications, from simple machinery control to complex process automation systems.

2. Technical Specifications

  • Input Type: Sink/Source selectable (24VDC)
  • Output Type: Relay or Transistor (NPN/PNP) depending on model variant.
  • Communication Ports:
  • Power Supply: 100-240VAC (15W max) or 24VDC depending on variant.
  • Operating Temperature: 0°C to 55°C
  • Storage Temperature: -20°C to 70°C

    • 3. Hardware Installation

    3.1 Mounting The XC2003 is designed for installation on a standard 35mm DIN rail.

    3.2 Wiring Guidelines

    4. LED Status Indicators

    | LED Label | Status | Description | | :--- | :--- | :--- | | PWR | Green (On) | Power is supplied correctly. | | | Off | No power supply connected. | | RUN | Green (On) | Controller is executing the user program. | | | Off | Controller is in STOP mode. | | ERR | Red (On) | System error or hardware fault detected. | | | Flashing | User program syntax error. | | COMM | Green (Flashing) | Data is being transmitted via communication ports. |

    5. Operating Modes

    The XC2003 operates in three primary modes, selectable via the programming software:

    6. Communication Settings

    To connect the XC2003 to a PC for programming:

    7. Troubleshooting

  • Issue: ERR LED is flashing.
  • Issue: Inputs not registering.

    • 8. Safety Precautions

    Before diving into the manual specifics, it is crucial to understand what the XC2003 is—and is not. The XC2003 is a 5-axis breakout board (BOB) with an integrated motion controller. Unlike standard parallel port boards, the XC2003 uses a USB or PCIe parallel card interface (depending on the revision) to communicate with your computer.

    The XC2003 is programmed using XC‑Studio V3.2 (free download from [manufacturer website]).

    Quick Start:

    Example Ladder Rung (Start/Stop motor on output Y0): xc2003 controller manual

    |---[Start X0]---[Stop X1]-----------------(Y0)---|

    You can assign a macro file (macro1.m1s) to any input pin. For example, pin 12 triggers “tool change position.” Refer to manual Appendix B for macro scripting syntax.

    The most intimidating part of any new controller is the I/O mapping. Where does the 24V DC sensor go? Which terminal handles the high-speed pulse train?

    The XC2003 manual excels in hierarchical breakdown. It doesn't just give you a pinout diagram; it groups terminals by function:

    Solid Feature Highlight: A fold-out (or multi-page PDF spread) "Quick Reference Card" of terminal assignments, allowing you to trace a physical wire back to its logical address without flipping chapters.

    Unlike Arduino, the XC2003 does not have user-serviceable firmware. If the microcontroller logic dies, you cannot re-flash it. However, you can maintain the hardware:

    If you are upgrading your manual, note the differences:

    Always check your board’s silkscreen revision before following wiring instructions.

    | Component | Description | |-----------|-------------| | Power Input | 24V DC ±20%, 150mA typical | | RUN/STOP Switch | Enables/disables program execution | | Status LEDs | PWR (green), RUN (green), ERR (red), COMM (yellow) | | DIP Switches (SW1‑4) | Set Modbus address & baud rate (see Section 5.3) | | Terminal Blocks | Removable plug‑in type, AWG 24‑14 |

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