Many OEMs (Ford, GM, Stellantis) provide their own modified CQI-27 Excel sheets. Use these only for that customer’s audits, not as your master system.
Optimizing Your Foundry: A Guide to the CQI-27 Casting System Assessment
In the high-stakes world of automotive manufacturing, precision isn't just a goal—it's a requirement. For foundries, the AIAG CQI-27 Special Process: Casting System Assessment serves as the definitive roadmap for ensuring robust, defect-free production.
Whether you are preparing for an upcoming audit or looking to refine your internal quality management, understanding the nuances of the CQI-27 (currently in its 2nd Edition) is essential for staying competitive in the global supply chain. What is CQI-27?
Developed by the Automotive Industry Action Group (AIAG), CQI-27 is a specialized assessment designed to evaluate and improve the control of casting processes. Unlike general quality standards, it focuses specifically on the common failure modes—like porosity, leakage, and cracks—that lead to non-conforming parts.
The assessment typically includes a comprehensive Excel-based assessment file (XLS) that auditors and quality teams use to document compliance across multiple process tables. Key Areas of Focus
The assessment provides a structured framework to evaluate several critical categories: CQI-27 Casting System Assessment - TopQM-Systems
CQI-27 Special Process: Casting System Assessment (2nd Edition)
is a standardized framework used by the automotive industry to evaluate and improve casting processes. Released in March 2018 Automotive Industry Action Group (AIAG)
, it aims to eliminate common root causes of casting defects and minimize risks in automotive applications. The assessment is typically conducted via an Excel-based checklist that foundries must complete at least once a year. Https://Www.En-Standard.Eu Key Components of the Assessment
The CQI-27 assessment is structured into several sections and "Process Tables" that cover specific casting methods: Management Responsibility & Quality Planning cqi-27 casting system assessment xls
: Focuses on management support and the integration of quality standards like IATF 16949
: Verifies that specific parts are produced according to the established control plans and customer requirements. Process Tables
: Detailed checklists for various casting technologies, including: : Sand Casting (Iron/Steel) : Investment Casting (Iron/Steel) : Aluminium High-Pressure Die Casting : Zinc High-Pressure Die Casting Critical Audit Areas CQI-27 | Special Process: Casting System Assessment - AIAG
The CQI-27 Special Process: Casting System Assessment provides requirements for foundry suppliers of OEM automotive castings.
2nd Edition CQI-27: Casting System Assessment is Now Available 28 Mar 2018 —
The AIAG CQI-27 Special Process: Casting System Assessment (CSA) is a standard used in the automotive industry to ensure that metal casting processes are consistently controlled and high-quality. Currently in its 2nd Edition (released March 2018), it provides a structured framework for foundries to perform annual self-assessments. Assessment Scope & Objectives
Purpose: To develop robust casting processes that eliminate root causes of defects, minimize waste, and improve overall supply chain efficiency.
Applicability: Applies to all suppliers manufacturing cast parts (iron, steel, aluminum, zinc, magnesium) for automotive OEMs and Tier 1 customers.
Frequency: Assessments must be conducted at least once a year. Key Components of the XLS Report
The CQI-27 assessment document typically includes an Excel file containing several critical sections that must be completed. 1. Cover Sheet Many OEMs (Ford, GM, Stellantis) provide their own
Foundries must provide basic facility information, including:
Facility Details: Name, complete address, and contact information.
Assessment Logistics: Current and previous assessment dates.
Process Overview: Checkmarks for all casting processes performed at the site.
Auditor Info: Names and contact details for both internal and external assessors. 2. Process Tables (A through J)
The 2nd Edition features 10 distinct Process Tables covering specific casting techniques, including sand casting, investment casting, and high-pressure die casting for various metals (Tables A-J). 3. Management & Control Requirements
Foundries are evaluated on key operational controls, including: CQI-27 - Special Process: Casting System Assessment
It sounds like you’re looking for an Excel (.xls) file related to the CQI-27 Casting System Assessment — likely a form, checklist, or audit worksheet used in the automotive or manufacturing industry for process audits of casting operations (e.g., die casting, permanent mold, sand casting).
However, I cannot directly provide or attach files. But I can help you in these ways:
Let me know which would be most useful to you. Let me know which would be most useful to you
When reviewing your specific XLS file, look for these common audit failures:
1. "Blind" Checkboxes
2. Lack of Traceability in Melting
3. Special Characteristics (SC) Disconnect
4. Maintenance of Dies/Patterns
5. Laboratory Competency
When you download or build a CQI-27 Excel assessment, ensure it includes the following mandatory sections:
If you are building or downloading a CQI-27 assessment spreadsheet, it must contain the following core components. Let’s break it down.
Suggested CAPA fields in XLS:
A robust XLS tool will allow you to:
