Corghi Exact 60 Manual «Editor's Choice»

Electrical (Standard 110V US):

Pneumatic Circuit:

If you have lost your original paper manual, do not despair. Here are legitimate ways to obtain a Corghi Exact 60 manual:

Warning: Avoid random PDF downloads from unverified sites. Some contain malware. Always verify the file matches your machine's serial number prefix.

The Corghi Exact 60 Manual is not a beginner’s machine. It requires an operator who understands hydraulic logic, mechanical leverage, and tyre bead behaviour. However, for a shop that handles out-of-round, rust-seized, or odd-sized tyres, its manual control offers unmatched tactile feedback and brute force. The manual, while flawed, is the bible for keeping this machine alive for decades—long after electronic tyre changers have been scrapped for obsolete parts.

Pro tip from the field: Photocopy the lubrication points diagram and tape it to the machine’s side. Most Exact 60 failures stem from missed greasing, not worn parts.

The Corghi Exact 60 is a legacy CCD wheel alignment system known for its durability and precision in professional automotive workshops. While newer 3D systems have become common, the Exact 60 remains a staple due to its reliable infrared sensor technology and user-friendly interface.

Below is a comprehensive guide to its operation and maintenance, based on technical specifications and standard Corghi procedures. Core Features of the Corghi Exact 60

The system is built around a central unit and four measuring sensors (headboards) that use infrared CCD (Charge-Coupled Device) technology to calculate alignment angles.

Measurement Accuracy: Features goniometers and inclinometers to measure toe, camber, and caster with high precision.

Software Interface: Operates on the "EXACT" software platform, typically housed in a wheeled cabinet with a professional PC and monitor.

Database: Includes a vast vehicle databank for passenger cars and light commercial vehicles. Operating Procedures (Manual Summary)

The standard workflow for the Corghi Exact 60 involves several critical steps to ensure accurate data. 1. Vehicle Setup and Pre-Check corghi exact 60 manual

Before mounting sensors, ensure the vehicle is in a condition suitable for alignment: Check tire pressure and tread wear. Inspect suspension components for excessive play.

Position the vehicle on a level lift and center the front wheels on turntables. 2. Mounting Sensors and ROC

Mount the four CCD sensors onto the wheels using self-centering brackets (standard 10" to 21", expandable to 26").

ROC (Run Out Compensation): This procedure is mandatory to eliminate errors caused by rim distortion or mounting unevenness. In the manual procedure, you must rotate the wheel to the positions indicated by the software. 3. Measurement Process EXACT 6000 Aligner Assistance Manual | PDF | Floppy Disk

The Corghi Exact 60 is a foundational model in professional automotive alignment, serving as the technical predecessor to modern systems like the Exact 6000. Designed for precision and ease of use, the Exact 60 utilizes infrared sensor technology and a comprehensive database to deliver accurate wheel geometry readings for cars and light-duty vehicles. Core Features and Technical Specifications

The Exact 60 series is built on a robust architecture that prioritizes reliable data transmission and user-friendly software.

Sensor Technology: Uses infrared goniometers and inclinometers to measure critical vehicle angles. Measurement Range: Total Toe: ± 20° Camber: ± 10° Caster: ± 30° King Pin: ± 30°.

Power Supply: Compatible with 115/230Vac, 50/60Hz, 1 Ph electrical systems.

Software Interface: Driven by the EXACT Wheel Alignment Software, which provides a step-by-step guided procedure for operators. Operating the Corghi Exact 60

The manual for the Exact 60 outlines a streamlined workflow to ensure maximum productivity in the workshop.

Vehicle Identification: Select the make and model from the extensive international database, which includes tens of thousands of vehicle specs.

Mounting Sensors: Attach the sensor heads (equipped with infrared transmitters) to the wheels using universal or manufacturer-specific clamps. Electrical (Standard 110V US):

Runout Compensation (ROC): Perform a "push-type" or 2/3-point ROC to account for any rim irregularities.

Steering Procedure: Follow the software prompts to steer the vehicle (typically 10° or 20°) to calculate caster and kingpin angles.

Adjustment: Use the live-data "Adjustment Pages" to correct toe, camber, and other geometry until they fall within manufacturer tolerances. Maintenance and Calibration

To maintain the "Exact" in its name, regular maintenance as detailed in the service manuals is required.

Continuous Calibration Checking: Many Corghi systems feature automated checks to ensure sensors remain accurate.

Calibration Fixture: Full calibration typically requires a specialized calibration tool and a level surface to reset internal reference points.

Software Updates: The vehicle databank should be updated regularly via a databank card or online portal to include the latest vehicle models. EXACT 6000 Aligner Assistance Manual | PDF | Floppy Disk

The Corghi EXACT 60 is a wheel aligner system that typically utilizes goniometers and inclinometers to measure critical vehicle alignment angles such as toe, camber, and caster. While specific digital copies of the EXACT 60 manual can be rare online, it belongs to the broader "EXACT" series of professional alignment equipment. Core Manual Topics & Procedures

Based on technical documentation for the EXACT series, the manual generally covers:

Measurement Basics: Using sensors and central units to track total toe, half toe, camber, caster, and kingpin angles.

Database Management: Navigating the vehicle databank (often requiring passwords like "databank") to select specific vehicle makes and models.

Runout Compensation (ROC): Procedures for compensation that may or may not require lifting the vehicle (Push Mode vs. Standard ROC). Pneumatic Circuit: If you have lost your original

Calibration: Ongoing sensor calibration checks to ensure the accuracy of the targets and heads.

Safety & Electrical: Requirements for proper grounding and the use of circuit breakers to prevent damage to sensitive electronic components. Where to Access Manuals

If you are looking for a physical or digital copy, you can find resources through these official and specialized channels: EXACT 6000-60E 1.0 07 - 94 - e | PDF | Floppy Disk - Scribd

The Corghi EXACT 60 is a professional computerized wheel aligner designed for high-volume automotive service shops. While specific documentation for the "60" model specifically often overlaps with the broader EXACT series (such as the 6000 or 70 Plus), it is characterized by its use of precision infrared sensors and user-friendly software. Key Features

Precision Measurement: Utilizes infrared goniometers and inclinometers to measure critical alignment angles, including total toe, camber, caster, and kingpin.

International Database: Accesses a comprehensive databank of over 84,000 vehicles, allowing for accurate manufacturer-specific adjustments.

"EXACT PLUS" Software: Features a Windows-based interface with clear, intuitive graphics that guide the operator through the alignment process step-by-step.

Guided Procedures: Includes an "Animated Tutor" to help prepare the vehicle and a "Quick Check" mode for rapid two-head front axle measurements.

Flexible Setup: Supports various compensation procedures (ROC), including push-type and 2- or 3-point options, to ensure accuracy before adjustment. Operational Specifications Specification Measuring Range Total Toe ±20∘plus or minus 20 raised to the composed with power Camber ±10∘plus or minus 10 raised to the composed with power Caster ±30∘plus or minus 30 raised to the composed with power King Pin ±30∘plus or minus 30 raised to the composed with power Thrust Angle ±10∘plus or minus 10 raised to the composed with power Available Manuals & Support

Digital Access: You can find official instruction manuals and technical documentation through the Corghi USA Service Portal or the Corghi Global Device Database.

Visual Guides: Step-by-step video tutorials for the broader EXACT series are available on the CORGHI - HOW TO USE YouTube Playlist. Manuals - Corghi Usa Inc. Manuals * Service » * Manuals. Corghi USA

Disclaimer: This report is a compiled technical summary based on standard manufacturer documentation, service bulletins, and industry best practices. For official safety, repair, or parts information, refer to the physical manual provided with your machine or contact Corghi USA / Nexion S.p.A.